Features

· Correction accuracy: ≤±0.1mm

· Brushless DC motor drive, maintenance-free

· Graphical display, easy to operate

Application

· Coating machine

· Rubber calender

· Slitting machine

· Die-cutting machine

· Winding machine

Web guiding system

The web guiding system is a closed-loop control system composed of controllers, sensors and guiding mechanisms. In the production process of lithium batteries, its application covers the entire electrode production and processing process. KADO provides web guiding system solution for lithium battery production equipment with more than ten years experience, a high-quality partner in improving production efficiency and ensuring quality.

CLS70 Features

（1）Precise CPC

By utilizing contact-type image sensors, the system monitors material misalignment in real time and instantly triggers the web-guiding mechanism, ensuring high-efficiency production and consistent quality.

（2）Width detection

Support material width detection within the detection range and can output measurement data.

（3）Surface defects detection

High-resolution imaging to intelligently identify stains, damage, wrinkles and other defects.

（4）Precise joint detection

Accurately capture the joint position, provide instant signal feedback, and optimize the production process.

Parameter of CLS 70

· Production speed: up to 200m/min, meeting the needs of high-speed production lines.

· Resolution: provide accuracy 0.04mm to ensure accurate detection.

· Detection range: standard range 50~550mm, support customization to meet different application scenarios.

· Detection distance: ≤±8mm

· Communication interface: Ethernet, I/O interface and RS485 communication mode, flexible connection with various control systems.

· Stable power supply: DC24V power supply is used to ensure stable operation of the sensor.

· Adaptability: The working environment temperature range is 0~50℃, adaptable to a variety of industrial site environments.

Web Guide Flipping Frame

The flip web guiding system is designed and developed for multiple continuous coatings on one side. After the material passes through the steering roller installed at 45° on the guide frame, it changes the running direction of the material and at the same time completes the flipping of the material. Its characteristic is that during the flipping process, the material does not cause physical friction with the surface of the roller when passing the steering roller, thereby avoiding damage to the material surface and surface coating.

The flip web guiding system has been widely used in battery separator coating equipment, and KADO's market share is as high as 80%.

Online thickness measurement system

KADO software architects have upgraded a new generation of online measurement software system, which is based on rich measurement data experience and advanced Prospect Estimation algorithm integrated with SPC statistical analysis to monitor, adjust and optimize the production process in a more scientific way, as well as improve resource utilization and reduce labor and debugging costs.The upgraded system can realize scanning measurement, fixed-point measurement, and quality data display functions, and ensure the coordination, efficiency, stability, and controllability of the processing process, improve production efficiency, and optimize product quality. It has far-reaching significance for automatic closed-loop control of material production.

Features of X-ray/β-ray Thickness Measurement System

· Modular design with automatic calibration mechanism

· Repeatable measurement accuracy up to ±0.4μm

· The maximum scanning speed is 500mm/s

· Multiple simultaneous scanning accuracy ±2mm

Features of Laser Thickness Measurement System

· Unique upper and lower sensor laser coaxiality adjustment module ensures excellent laser coaxiality at 0.01mm.

· The system’s automatic compensation and calibration functions ensure measurement accuracy and stability up to ±0.4μm.

· Improve user product consistency by communicating stable measurement data with rolling mill to achieve closed-loop rolling plate thickness.

Vision inspection system

The vision inspection system consists of an optical imaging system equipped with KADO's independently developed AVT&BVT image processing system. It performs online inspection and data analysis on surface quality, size, and position information during the material production process, thereby helping uers improve product quality and production efficiency.

Features

· Modular design, easy maintenance

· The system software is completely independently developed and provides comprehensive customized solutions.

· Flexible light source configuration scheme, which is suitable for complex application environments

· Online image deep learning algorithm with high defect classification accuracy

· Stable dimensional detection and closed-loop control with control accuracy ≤±0.3mm

Application

· Electrode surface defect detection

· Electrode coating alignment inspection

· Diaphragm surface defect detection

· Lamination alignment detection

· Battery tab bending detection

· Battery cell module glue coating inspection

· Battery cell blue film appearance inspection

· Battery cell tray box inspection

Non-contact dust removal system

The non-contact dust removal system combines the latest aerodynamics technology with a specific high-speed vacuum airflow and substrate ionization technology, and eliminates static  before cleaning to form an one-stop system.

The electrostatic on the material surface is a major factor that increases contamination and makes particle removal more difficult. Therefore, the non-contact dust removal system is always installed before the cleaning process to ensure that the material surface reaches a neutral state, making it easier to remove all particles.

Working principle

Features

· Highest cleaning efficiency, micron-level particle filtration. Suitable for paper, film, foil, composite film, non-woven, etc.

· Online non-contact dust removal

· No secondary pollution

· Low operating noise  

· High dust removal efficiency

· Compact design, non-destructive installation

· Easy operation and maintenance

（1）Non-contact Trimming

（2）Non-contact Balanced

（3）Non-contact Wrapping Angle